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Mold design is achieved using reverse engineering. The original product sample is taken, scanned, and the so-called “point cloud” is acquired. After modeling the geometric solid, the mold is designed. Once the design phase is complete, CAD simulations of the mold are performed and manufacturing is approved.
Use of the most advanced modern technologies:
Once the mold is built, it is tested using a mold testing machine. The machine simulates the product’s operation by running the same production cycle that will be managed in production: injection, mold opening, movements, and ejection.
Mold testing guarantees 99% correct operation, minimizing production downtime and increasing productivity.
Using the most advanced modern technology:
The tooling department features top-quality, state-of-the-art CNC machining centers. These machines, combined with the technical and industrial expertise of our experts, are an incredibly important resource for Original Birth and its ongoing development.
Molds and jigs for assembly, production and product control are designed with extremely high precision mechanical processes .
Production Capabilities:
Maximum mold dimensions: 1000 mm x 800 mm
The use of state-of-the-art injection molding machines, combined with the highly skilled technicians, guarantees the high quality of our plastic and thermoplastic products.
Original Birth boasts a complete range of water tanks available throughout Europe.
The vast production of thermostatic flanges and distribution filters is one of the most important in the sector and the welding is performed using hot blade, ultrasound and vibration.
· Welding machine: vibration, ultrasonic, hot blade n°2 rotary friction – with testing machines;
Production capacity:
4.5 MILLION PIECES PER YEAR
· The weight of the press varies from 50 to 500 tons
· Minimum working capacity 270 mm x 270 mm
· Maximum working capacity 900 mm x 800 mm
· Maximum mould opening 900 mm
· Production capacity in PS from 10 g to 1800 g
· Injection molding press
· Raw materials used: PVC, PA6, PA6T6IFV, PA6MD, PA66, PA66FV, TPV, PBT, PP, PPS, PPFV, PE, ABS, PUR, PS, TPC-ET, POM.
State-of-the-art thermo-hydraulic and injection-blow molding machines enable the production of rubber and rubber-metal components.
Original Birth features custom design for rubber earpads.
Production Capabilities:
3 MILLION PIECES PER YEAR
PRODUCTION OF THERMOPLASTIC BELLOWS : DSEI 50 blow molding machine
Production capacity:
1.7 MILLION PIECES PER YEAR
Strategic collaborations with highly qualified partners, combined with the transfer of its own technology and know-how, allow Original Birth to develop, produce and assemble a vast number of critical and safety components.
Critical components such as silent blocks, produced by Original Birth or even OEM, are assembled in our suspension arms and stabilizer bars, thus giving high added value to this range.
Production Capabilities:
An automatic packaging line help us to be fast in filling, day by day, our stock of Finished Products. Thanks to the use of Automated machines, we are able to pack thousands of products in boxes and bags every day.
Packaging Capacity:
PACKAGING: over 8,000 pieces per day
TECNOPACK: over 7,000 pieces per day
Boxing machine with swing arm for applying labels
Kit packaging machine
Our private label service combined with a state-of-the-art laser marking system makes us the ideal partner for your customization needs.
– ABCD system of rotation
– 1,800 industrial crates
– over 20,000 pallet spaces
– 15,000 active picking positions
– Modula automatic warehouses
To meet increasingly diverse demand, the company has invested in modernizing its logistics. Advanced product code management and flow organization ensure agility in meeting the needs of a demanding and dynamic customer base.
Automated warehouses and advanced management software play a key role in optimizing logistics and production flows. The investment, part of a now-completed three-year plan, not only increases production capacity but also strengthens the company’s competitive position.
They have a total capacity of approximately 90,000 kg. This true innovation simplifies and optimizes workflow, allowing for the filling of 4,500 codes with a four-month supply for each code.
